Kevin Jacob — Postdoctoral Research Scholar, Iowa State University

Materials for extreme environments protect people, structures, and the planet — from radiation inside a reactor core, to the heat inside a turbine blade, to the cold vacuum of orbit. Understanding how materials survive these extremes is the first step toward engineering ones that can.

Research interests

  • Processing–microstructure–property relationships in extreme-environment alloys
  • Advanced microscopy (TEM / APT) and in-situ mechanical testing
  • Radiation-tolerant and high-temperature structural materials
  • Small-scale mechanical testing and nanomechanics
  • Phase transformations in thin films
Multi-scale mechanical testing: micropillar compression, micro-tensile testing, orientation-resolved spherical nanoindentation, and bulk DIC strain mapping

Multi-scale mechanical testing

From µm to mm, I bridge the micro, meso, and macro length scales to understand how a material’s microscopic structure dictates its overall performance. High-throughput nanoindentation makes it possible to map mechanical behaviour rapidly across many orientations and phases, and to test materials available only in tiny volumes — from neutron-irradiated samples too hazardous to handle in bulk, to rare fossilised and meteoritic specimens.

Advanced microscopy: atom probe tomography, transmission electron microscopy, scanning electron microscopy, and electron backscatter diffraction

Advanced microscopy

From single atoms to bulk grain structure, I use correlative microscopy to resolve a material’s structure across scales — atom probe tomography for precipitate composition and morphology, transmission electron microscopy for lattice and interface analysis, and SEM and EBSD for microstructure and phase distribution. Combining them on the same material links chemistry and structure directly to mechanical behaviour.

Micropillar compression — effect of orientation on deformation behaviour

⟨111⟩ orientation
⟨113⟩ orientation

In-situ SEM micropillar compression of the same material in two crystallographic orientations. The orientation of the loading axis relative to the available slip systems changes how the pillar deforms — from the slip offsets and shear character to the overall shape change.

Micro-tensile testing

Ta, ⟨114⟩ orientation
Ta, ⟨113⟩ orientation
Irradiated HT-9

In-situ SEM micro-tensile testing. The ⟨114⟩-oriented tantalum deforms by homogeneous, distributed slip, the ⟨113⟩ orientation by multiple single slip, while the irradiated HT-9 undergoes crack nucleation and failure driven by irradiation-induced damage.

About

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I am currently a Postdoctoral Research Scholar at Iowa State University. I completed my Ph.D. at IIT Bombay, where I worked on the precipitation and deformation behaviour of maraging steels subjected to different levels of strain.

My research centers on quantitative, multiscale mechanical characterization of BCC metals and extreme-environment alloys — integrating multiscale mechanical testing with advanced microscopy to connect deformation mechanisms across length scales, from individual dislocations to bulk mechanical response.

Two things drive my work: the discovery involved in solving problems of real consequence to the world, and the opportunity to mentor the next generation of researchers and pass that knowledge forward.

Education & positions

Download full CV (PDF)
Feb 2023 – present

Postdoctoral Researcher, Iowa State University

Materials Science & Engineering. Advisor: Dr. Sid Pathak. Deformation mechanisms and phase transformations in advanced structural materials using nanomechanical testing and advanced microscopy.

2017 – 2023

Ph.D., Metallurgical Engineering & Materials Science — IIT Bombay

Advisor: Dr. Nagamani Jaya Balila. Effect of deformation processing on the mechanical and precipitation behaviour of maraging steels.

2015 – 2017

M.Tech, Metallurgical & Materials Engineering — NIT Rourkela

Fatigue crack initiation from holes. GPA 9.2/10; Silver Medalist, Department Topper 2017.

2010 – 2014

B.Tech, Mechanical Engineering — Mar Baselios College of Engineering & Technology

CFD analysis of flame in a burner.

Selected publications

2026
S. Najmabad, K. Jacob, S. Pathak, C. Bronkhorst, M. Knezevic · International Journal of Mechanical Sciences
2026
K. Jacob, N.P. Atale, E. Shimak, J. Wanni, M. Knezevic, D.J. Thoma, C. Bronkhorst, S. Pathak · Materials Characterization
2023
K. Jacob, H. Khanchandani, S. Dixit, B.N. Jaya · Metallurgical and Materials Transactions A
Pending
Alloy powder compositions for gas atomization reaction synthesis to make oxide-dispersion-strengthened alloys
I. Anderson, J. Tiarks, S. Pathak, K. Jacob, Z. Lyu · U.S. Utility Patent (filed 2025, pending) · ISURF Ref. 5715

A selection of first-author and key contributions. Author names in bold indicate first-author work. My full publication list (13 papers) and conference presentations are in my CV.

Honors & awards

2023
Best Poster Award
“Effect of HPT Processing on Fracture Behaviour of Maraging Steels” · International Conference on Fracture (ICF), Atlanta, Georgia
2022
Best Poster Award
“Failure Behaviour of Nanostructured Maraging Steels” · 19th ICSMA, Metz, France
2021
Best Oral Presentation
“Effect of HPT Processing on Deformation Behaviour of Maraging Steel 250” · 75th NMD-ATM, Indian Institute of Metals, IIT Bombay
2021
Best Microstructure Award (TEM & APT category)
75th NMD-ATM, Indian Institute of Metals, IIT Bombay
2017
Silver Medalist & Department Topper
NIT Rourkela

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